Ultra-Thin Thermoplastic Composites (CFRTP)

Our ultra-thin CFRTP (continuous fiber reinforced thermoplastic) composites are manufactured with advanced mechanical fiber spreading technology, with the minimum fiber spreading limit down to 0.025 mm. The ultra-thin continuous fiber prepreg is less than 0.07 mm, only 1/2 to 1/3 the thickness of standard composite tapes, meeting extreme lightweight requirements.

With 15+ years of R&D experience and over 20 authorized patents, our products deliver superior tensile strength and flexural strength compared with high-end imported laminates. The material density is merely 1/2 of aluminum and 1/5 of steel, featuring ultra-light weight and extraordinary specific strength.

Different from conventional thermoset composites, our thermoplastic matrix can be reheated and reshaped, supporting compression molding, tape laying and continuous tube winding. It realizes short molding cycles, low production cost and 100% recyclability for eco-friendly manufacturing.

Core Technical Parameters & Material Systems

We provide diversified material formulas for different temperature resistance and working scenarios:

CF/PP & GF/PP

Weight fraction: 30–60 wt%, Weight: 60–100 gsm, Thickness: 0.06–0.12 mm, HDT: 80–120 °C

Application: NEV interiors, home appliance shells, UAV structures

CF/PA6 & GF/PA6

Weight fraction: 30–60 wt%, Weight: 70–100 gsm, Thickness: 0.06–0.12 mm, HDT: 120–150 °C

Application: Automotive structural inserts, industrial gears, sports gear

CF/PC & GF/PC

Weight fraction: 30–60 wt%, Weight: 60–100 gsm, Thickness: 0.06–0.12 mm, HDT: 120–140 °C

Application: 3C electronic housings, automotive lighting, optical parts

CF/PPS

Weight fraction: 50–75 wt%, Weight: 70–120 gsm, Thickness: 0.07–0.12 mm, HDT: 200–220 °C

Application: High-temperature aircraft brackets, engine shield components

CF/PEEK & CF/TPI

Weight fraction: 60–75 wt%, Weight: 70–120 gsm, Thickness: 0.05–0.12 mm, HDT: 240–280 °C

Application: Space structures, medical implants, semiconductor equipment

Core Advantages

Ultra-thin design: Carbon fiber thickness ＜ 0.03 mm, prepreg ＜ 0.07 mm

Ultra-light & high strength: Low density, outstanding specific strength and modulus

Excellent toughness & impact resistance, no brittle failure

High design freedom for complex one-step molding

100% recyclable, low waste and low production cycle cost

Superior mechanical performance vs imported equivalent products

Typical Application Case

Aerospace Deployable Antenna Boom

Adopts ultra-thin CF/TPI composite, resistant to space vacuum and extreme thermal cycling.

Specifications: Width 80 ± 0.1 mm, single-layer thickness 0.14 ± 0.02 mm, density ≥ 1.7 g/cm³.

Passed micro-outgassing test and 500+ folding cycles without delamination or performance loss.

Main Application Industries

Aerospace, new energy vehicles, automotive, UAV, medical devices, semiconductor equipment and industrial lightweight manufacturing.