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Alloy 15-5PH plate, strip, wire rods, bar, wire
    发布时间: 2020-04-12 00:50    
Alloy 15-5PH plate, strip, wire rods, bar, wire

15-5 PH Stainless Steel is a martensitic precipitation-hardening stainless steel that provides an outstanding combination of high strength, good corrosion resistance, good mechanical properties at temperatures up to 600 °F (316 °C) and good toughness in both the longitudinal and transverse directions in both base metal and welds. Short-time, low-temperature heat treatments minimize distortion and scaling.
This alloy is air melted and AOD refined. For data not available on this alloy, use the 17-4 PH Stainless Steel sheet data as a guideline when available.

*ASTM A693 requirements call for Niobium plus Tantalum = 0.15 - 0.45. AK Steel makes no intentional Ta addition.

COMPOSITION

(wt %)

Carbon

0.07 max.

Manganese

1.00 max.

Phosphorus

0.040 max.

Sulfur

0.030 max.

Silicon

1.00 max.

Chromium

14.00 – 15.50

Nickel

3.50 – 5.50

Copper

2.50 – 4.50

Niobium*

0.15 – 0.45

AVAILABLE FORMS

AK Steel produces 15-5 PH Stainless Steel sheet and strip in thicknesses from 0.015 – 0.125 in. (0.38 – 3.18 mm). Material is supplied in Condition A, ready for fabrication and subsequent hardening by the user. Since the material transforms to martensite on cooling to room temperature, flatness requirements should be considered and discussed as part of the order.

SPECIFICATIONS

The following specifications are listed without revision indications. Contact ASTM Headquarters for latest ASTM revision. For AMS revision, contact AMS Division of SAE.

AMS 5862, ASTM A693 Plate, Sheet and Strip (Listed as Grade XM-12 - UNS S15500)
The values shown in this bulletin were established in U.S. customary units. The metric equivalents may be approximate.

STANDARD HEAT TREATMENTS

As supplied from the Mill in Condition A, 15-5 PH Stainless Steel can be heat treated at a variety of temperatures to develop a wide range of properties. Eight standard heat treatments have been developed. The following table outlines the times and temperatures required.
This alloy exhibits useful mechanical properties in Condition A. Tests conducted at an exposed marine atmosphere on a 80 ft. (24.4 m) lot, 82 ft. (25 m) from the waterline, show excellent stress corrosion resistance for close to 20 years. Condition A material has been used successfully in numerous applications. The hardness and tensile properties fall within the range of those for Conditions H 1100 and H 1150.
However, in critical applications, the alloy is used in the precipitation-hardened condition, rather than Condition A. Heat treating to the hardened condition, especially at the higher end of the temperature range, stress relieves the structure and may provide more reliable resistance to stress corrosion cracking than in Condition A.

TABLE 1 – STANDARD HEAT TREATMENTS

Condition A Solution Treated at 1900 °F ± 25 °F (1038 °C ± 14 °C) or Air cool below 90 °F (32 °C).

Condition

Heat To
± 15 °F (8.4 °C)

Time at Temperature,  hrs.

Type of Cooling

H 900

900 °F (482 °C)

1

Air

H 925

925 °F (496 °C)

4

Air

H 1025

1025 °F (551 °C)

4

Air

H 1075

1075 °F (580 °C)

4

Air

H 1100

1100 °F (593 °C)

4

Air

H 1150

1150 °F (621 °C)

4

Air

H 1150 + 1150

1150 °F (621 °C)

4

Air

 

followedby

 

1150 °F (621 °C)

4

Air

H 1150-M

1400 °F (760 °C)

2

Air

 

followedby

 

1150 °F (621 °C)

4

Air

MECHANICAL PROPERTIES

15-5 PH Stainless Steel provides excellent mechanical properties. For applications requiring high strength and hardness plus corrosion resistance, this alloy is an outstanding choice. In addition, it is more cost effective than many high-nickel, non-ferrous alloys.

TABLE 2 – TYPICAL MECHANICAL PROPERTIES

Property

Condition

A

H 900

H 925

H 1025

H 1075

H 1150

H 1150-M

UTS, ksi. (MPa) Transverse

160 (1103)

200 (1379)

190 (1310)

170 (1172)

165 (1138)

150 (1034)

137 (945)

0.2% YS, ksi. (MPa)
Transverse

115 (793)

185 (1275)

175 (1207)

165 (1138)

160 (1103)

130 (896)

111 (765)

Elongation,
% in 2" (50.8 mm) Transverse

5

9

9

10

11

12

17

Rockwell C Hardness Transverse

35

45

43

38

37

33

31

TABLE 3 – PROPERTIES ACCEPTABLE FOR MATERIAL SPECIFICATION*

Property

Condition

A

H 900

H 925

H 1025

H 1075

H 1100

H 1150

UTS, ksi. (MPa)

185 max.
(1276)

190 min.
(1310)

170 min.
(1172)

155 min.
(1069)

145 min.
(1000)

140 min.
(965)

135 min.
(931)

0.2% YS, ksi. (MPa)

160 max.
(1103)

170 min.
(1172)

155 min.
(1069)

145 min.
(1000)

125 min.
(862)

115 min.
(790)

105 min.
(724)

Elongation,
% in 2" (50.8 mm)

3 min.

5 min.

5 min.

5 min.

5 min.

5 min.

8 min.

Rockwell C Hardness

38 max.

40 – 48

38 – 46

35 – 43

31 – 40

31 – 40

28 – 38

*Sheets and strip.

 

TABLE 4 – SHEET CHARPY IMPACT RESISTANCE*

Condition

Impact Energy, in.lbs./in. (J/m2)**

Room  Temperature

-65 °F (-54 °C)

A

3265 (57.2)

2669 (46.7)

H 900

2857 (50.0)

2361 (41.3)

H 1025

3974 (69.6)

3378 (59.2)

H 1150

4626 (81.0)

4248 (74.4)

H 1150-M

5616 (98.4)

5049 (88.4)

 

Pressed Notch Tests

H 900

2184 (38.2)

1360 (23.8)

H 1150

3406 (59.6)

2557 (44.8)

*Average of triplicate tests for two heats.
*Samples were 0.093 in. (2.36 mm) thick with a depth beneath the notch of 0.314 in. (7.98 mm).

PHYSICAL PROPERTIES

TABLE 5 – MODULUS OF ELASTICITY

 

Condition

H 900

H 1025

H 1075

H 1150

Modulus in Tension, psi. (MPa)

28.5 x 106
(196 x 103)

Modulus in Torsion, psi. (MPa)

11.2 x 106
(77 x 103)

11.0 x 106
(76 x 103)

10.0 x 106
(69 x 103)

10.0 x 106
(69 x 103)

Data represent average of two tests from one heat.

The modulus of elasticity of 15-5 PH Stainless Steel at elevated temperatures can be expressed conveniently as % of room temperature modulus. At temperatures ranging from room to 600 °F (315 °C), this material showed the following:

TABLE 6 – EFFECT OF TEMPERATURE ON MODULUS OF ELASTICITY

Temperature
°F (°C)

Modulus of Elasticity*
(% of Room Temperature Modulus)

72
100
200
300
400
500
600

(22)
(38)
(93)
(149)
(204)
(260)
(315)

100.0
99.6
97.8
96.3
94.7
93.0
91.4

Poisson’s Ratio in all hardened conditions is 0.272.

*Data represent average of two tests from one heat.

TABLE 7 – PHYSICAL PROPERTIES

 

Condition

A

H 900

H 1075

H 1150

Density, lbs./in.3 (g/cm3)

0.28 (7.78)

0.282 (7.80)

0.283 (7.81)

0.284 (7.82)

Electrical Resistivity, µΩ•cm

98

77

Specific Heat
BTU/lbs./°F (32 - 212 °F)
kJ/kg/K (0 - 100 °C)

0.11 (0.46)

0.10 (0.42)

Thermal Conductivity

124 (17.9)

BTU/hr./ft.2/°F (W/m/K)

300 °F (149 °C)

500 °F (260 °C)

135 (19.5)

860 °F (460 °C)

156 (22.5)

900 °F (482 °C)

157 (22.6)

Mean Coefficient of Thermal Expansion

5.8 x 10-6 (10.4)

6.1 x 10-6 (11.0)

in./in./°F (μm/m/K)

-100 – 70 °F  (-73 – 21 °C)

70 – 200 °F  (21 – 93 °C)

6.0 x 10-6 (10.8)

6.0 x 10-6 (10.8)

6.3 x 10-6 (11.3)

6.6 x 10-6 (11.9)

70 – 400 °F (21 – 204 °C)

6.0 x 10-6 (10.8)

6.0 x 10-6 (10.8)

6.5 x 10-6 (11.7)

6.9 x 10-6 (12.4)

70 – 600 °F (21 – 316 °C)

6.2 x 10-6 (11.2)

6.3 x 10-6 (11.3)

6.6 x 10-6 (11.9)

7.1 x 10-6 (12.8)

70 – 800 °F (21 – 427 °C)

6.3 x 10-6 (11.3)

6.5 x 10-6 (11.7)

6.8 x 10-6 (12.2)

7.2 x 10-6 (13.0)

70 – 900 °F (21 – 482 °C)

7.3 x 10-6 (13.1)

DIMENSIONAL CHANGE

DIMENSIONAL CHANGE IN HARDENING
On hardening 15-5 PH Stainless Steel, a dimensional change will take place. Typical dimensional changes are shown in Table 8. They can vary from heat to heat.

TABLE 8 – CONTRACTION FROM HEAT TREATMENT

Condition

Contraction in./in. (mm/mm)

H 900
H 925
H 1025
H 1100
H 1150
H 1150-M

0.00045
0.00051
0.00053
0.0009
0.0022
1400 ––––> 0.00037
1150 ––––> 0.00206
. .. 1400 + 1150 ––––> 0.00243

*Data represent single tests from one heat.

FIGURE 1 – DIMENSIONAL CHANGE IN HARDENING

CORROSION RESISTANCE

The general level of corrosion resistance of 15-5 PH Stainless Steel exceeds that of Types 410 and 431, and is approximately equal to that of 17-4 PH Stainless Steel. This is indicated by laboratory tests in both strongly oxidizing and reducing media, as well as by atmospheric exposures. In all heat-treated conditions, this alloy exhibits very little rusting after 500 hours exposure to 5% salt fog at 95 °F (35 °C).

When exposed to seacoast atmospheres for long periods of time, the material gradually develops a superficial layer of rust like other precipitation-hardening stainless steels. The general level of corrosion resistance is best in the fully hardened condition, and decreases slightly as the aging temperature is increased.

TABLE 9 – CORROSION RATES IN VARIOUS MEDIA

Corrosive Media

Time

Condition

Corrosion Rate

65% HNO 3

Average 5 – 48 hour periods

H 900 H1025 H 1150

0.0083 IPM*   (0.210 mm)
0.0106 IPM (0.269 mm)
0.0083 IPM (0.210 mm)

1% HCI, 95 °F (35 °C)

Average 5 – 48 hour periods

H 900 H1025 H 1150

0.025 IPY** (0.635 mm)
0.085 IPY (2.159 mm)
0.730 IPY (18.542 mm)

Commercial bleach 93 °F (35 °C)

7 days

H 900 H1025 H 1150

0.0016 IPY (0.040 mm)
0.013 IPY (0.330 mm)
0.0083 IPY (0.211 mm)

*Inches per month
**Inches per year

TABLE 10 – STRESS CORROSION CRACKING TEST RESULTS OF AK STEEL 15-5 PH*

Heat

Heat Treatment

0.2% YS, ksi. (MPa)

Time to Failure, days under stress of

100% YS

75% YS

F

Condition A

133   (917)

NF, NF, NF

NF, NF, NF

E F

H 900

180 (1241)
173 (1193)

22, 22, 22
21, 21, 21

22, 22, 22
21, 21, 28

E F

H 925

172 (1186)
166 (1145)

22(1), 22(1), 266(1)
23(1), 23(1), 23(1)

22(1), 22(1), 109(1)
23(1), 23(1), 23(1)

E F

H 975

163 (1124)
159 (1096)

NF, NF, NF NF, NF, NF

NF, NF, NF NF, NF, NF

E

H 1025

159 (1096)

NF, NF, NF

NF, NF, NF

*NF indicates no failure.
•Cracked at code numbers that were stamped near the ends of specimens. Materials Performance Vol.26, No. 2 (1987).

TABLE 10 – 5% SALT FOG EXPOSURE FOR 10 DAYS

Condition

Rating

H 900
H 1025
H 1150

A+   (0% rust and stain covered) A (0 – 5% rust and stain covered) A (0 – 5% rust and stain covered)

FORMABILITY

Because 15-5 PH Stainless Steel in Condition A is strong, forming normally should be limited to mild operations. However, fabrication can be improved greatly by heat treating before cold working. Table 12 indicates minimum bend radii for forming this material.

TABLE 12 – BEND TEST DATA MINIMUM BEND RADIUS*

 

Condition

90°

135°

189°

L

T

L

T

L

T

A

3T

4T

3T

5T

6T

9T

H 900

3T

4T

3T

6T

5T

9T

H 925

2T

4T

3T

6T

5T

9T

H 1025

2T

4T

3T

6T

4T

7T

H 1075

2T

4T

3T

4T

4T

7T

H 1150

2T

2T

2T

3T

4T

6T

*Expressed as function of sheet thickness. Minimum radius to make indicated bend with no fissuring when viewed under 10X magnifying glass.

WELDABILITY

The precipitation hardening class of stainless steels is generally considered to be weldable by the common fusion and resistance techniques. Special consideration is required to achieve optimum mechanical properties by considering the best heat-treated conditions in which to weld and which heat treatments should follow welding. This particular alloy is generally considered to have equivalent weldability to the most common alloy of this stainless class, 17-4 PH Stainless Steel. When a weld filler is needed, AWS E/ER 630 is most often specified. 15-5 PH Stainless Steel is well known in reference literature and more information can be obtained in the following ways:

15ANSI/AWS A5.9, A5.22, and A5.4 (stainless steel filler metals, welding electrode specifications).
“Welding of Stainless Steels and Other Joining Methods,” SSINA, (www.ssina.com).

HEAT TREATMENT

For maximum hardness and strength, material in the solution-treated condition is heated for one hour at 900 °F ± 15 °F (482 °C ± 8.4 °C) and air cooled to room temperature. If the material is purchased in the solution-treated condition (Condition A) and not subsequently hot worked, the hardening treatment can be performed without solution treating before hardening.

Where ductility in the hardened condition is of importance, better toughness can be obtained by raising the temperature of the hardening heat treatment. Unlike regular hardenable materials that require hardening plus a tempering or stress relieving treatment, this alloy can be hardened to the final desired properties in one operation. By varying the heat-treating procedure between 900 - 1150 °F (482 - 621 °C) for one to four hours, a wide range of properties can be attained.

If the alloy is not sufficiently ductile in any given hardened condition, it can be reheated at a higher hardening temperature to increase impact strength and elongation.

This can be accomplished without a solution treatment prior to final heat treatment. However, strength will be reduced.

For hot-worked or overaged material, a solution treatment at 1875 – 1925 °F (1024 – 1052 °C) for three minutes for each 0.1in. (2.5 mm) of thickness, followed by cooling to at least 90 °F (32 °C) must be done prior to hardening. The solution treatment refines the grain size and makes hardened material more uniform.

When fabricating 15-5 PH Stainless Steel, it is important to keep in mind the low temperatures at which the start of transformation to martensite (Ms) and the completion of the martensite transformation (Mf) occur. These temperatures are approximately 270 °F (132 °C) and 90 °F (32 °C) respectively.

Because of this characteristic, it is necessary to cool parts in process at least to 90 °F (32 °C) prior to applying subsequent heat treatments if normal final properties are to be obtained. This practice is essential to assure grain refinement and to assure good ductility.

DESCALING

Hardening treatments produce only a light heat tint on surfaces. This tint can be removed easily by mechanical means such as wet grit blasting or with a short pickle in 10% nitric - 2% hydrofluoric acid (by volume) at 110 – 140 °F (43 – 60 °C). Where pickling is undesirable, heat tint may be removed by a light electropolishing operation. The latter two treatments also clean and passivate the surfaces for maximum corrosion resistance.
Where solution treating is performed, the following pickling method satisfactorily removes surface scale. The use of molten salts such as sodium hydride or Kolene processes to descale is limited since these methods partially harden solution-treated material.
In pickling operations, time and temperature should be controlled closely to obtain uniform scale removal without over etching. Scale softening methods may be used on material that has been solution treated (not pickled) and precipitation hardened.

Procedure

Acid Bath

Temperature
°F (°C)

Time at Temperature Minutes

Rinse

Step 1

Caustic Permanganate

160 – 180 (71 – 82)

60

Water

Step 2

10% Nitric Acid + 2% Hydrofluoric Acid

110 – 140 (43 – 60)

2 – 3

Hot water